不可修复产品的组合维修和备件供应策略

doi:10.3969/j.issn.1001-506X.2020.06.28

系统工程与电子技术 ›› 2020, Vol. 42 ›› Issue (6): 1417-1423.doi: 10.3969/j.issn.1001-506X.2020.06.28

不可修复产品的组合维修和备件供应策略

林名驰^1,²(), 钟强晖^1,*(), 李大伟³()

1. 海军工程大学管理工程与装备经济系, 湖北武汉430033
2. 海军工程大学兵器工程学院, 湖北武汉 430033
3. 中国人民解放军91550部队, 辽宁大连 116023

收稿日期:2019-09-29 出版日期:2020-06-01 发布日期:2020-06-01
通讯作者: 钟强晖 E-mail:1276181@qq.com;zqh1978117@126.com;ldw1198@gmail.com
作者简介:林名驰(1978-),男,副教授,博士研究生,主要研究方向为装备经济管理、装备综合保障。E-mail:1276181@qq.com|李大伟(1985-),男,工程师,博士,主要研究方向为装备综合保障,武器系统仿真与试验。E-mail:ldw1198@gmail.com

Combined maintenance and spare supply strategy of unrepairable product

Mingchi LIN^1,²(), Qianghui ZHONG^1,*(), Dawei LI³()

1. Department of Management Engineering and Equipment Economics, Naval University of Engineering, Wuhan 430033, China
2. School of Ordnance Engineering, Naval University of Engineering, Wuhan 430033, China
3. Unit 91550 of the PLA, Dalian 116023, China

Received:2019-09-29 Online:2020-06-01 Published:2020-06-01
Contact: Qianghui ZHONG E-mail:1276181@qq.com;zqh1978117@126.com;ldw1198@gmail.com

摘要/Abstract

摘要：

为了保证产品的技术状态,避免发生失效,部分不可修复产品会采取定期维护与视情更换的组合维修策略,其中备件供应直接影响产品的维修能力。针对该类产品,重点对其组合维修策略和备件供应策略进行了联合优化研究。首先,分析了定期维护条件下产品的性能变化特点,结合累积失效理论,利用复合泊松过程建立了该条件下产品的性能退化模型;其次,给出了组合维修与备件供应策略要求,并构建了产品维修和备件供应概率模型;再次,建立了以产品长期运行条件下费用率最低为目标的优化模型,对维护周期、预防性更换阈值、备件供应时刻等策略值进行了优化确定;最后,利用算例分析了费用率与策略值之间的关系,并说明了该策略的优点。

关键词: 维修策略, 备件供应, 组合维修, 复合泊松过程, 决策优化

Abstract:

In order to ensure product state and avoid failure, some unrepairable products may adopt the maintenance strategy which combines scheduled servicing with preventive replacing, and the ability of spare supply plays an important role in the maintenance. For this kind of product, the combined maintenance and spare supply strategy are reached deeply. Firstly, the characters of performance on scheduled servicing are analyzed. Considering the cumulative failure theory, the performance deteriorate model is established by the composite Poisson process. Secondly, the requirements of combined maintenance and spare supply are given. On the basis of it, the probability model is also given. Thirdly, the optimization model is developed to determine the optimal servicing period, preventive replacing threshold and spare supply time, with an objective to minimize the pro-ducts long-run cost rate. Finally, the relationship between the cost rate and strategy values is analyzed by numerical examples. It also demonstrates the advantages of the strategy.

Key words: maintenance strategy, spare supply, combined maintenance, composite Poisson process, decision optimization

中图分类号:

TH137
TP391

林名驰, 钟强晖, 李大伟. 不可修复产品的组合维修和备件供应策略[J]. 系统工程与电子技术, 2020, 42(6): 1417-1423.

Mingchi LIN, Qianghui ZHONG, Dawei LI. Combined maintenance and spare supply strategy of unrepairable product[J]. Systems Engineering and Electronics, 2020, 42(6): 1417-1423.

图/表 5

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表2

表3

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参数	维护费用/(元/次)	预防性更换费用/(元/次)	修复性更换费用/(元/次)	停机损失费用/(元/天)	交付耗时/天
数值	1 000	10 000	20 000	500	10

供应时刻/天	平均工作时间/天	平均费用率/(元/天)	延误损失费用/元
4Δt	128.19	168.48	10.04
5Δt	128.67	168.50	44.56
6Δt	129.40	168.76	125.49
7Δt	130.30	169.43	266.19
8Δt	131.26	170.54	463.98

情况	维护周期/天	平均工作时间/天	费用率/(元/天)
无维护	—	74.12	269.83
有维护	14	128.19	168.48

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不可修复产品的组合维修和备件供应策略

Combined maintenance and spare supply strategy of unrepairable product

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