系统工程与电子技术 ›› 2024, Vol. 46 ›› Issue (6): 2013-2022.doi: 10.12305/j.issn.1001-506X.2024.06.19

• 系统工程 • 上一篇    

基于动态成本卷积的复杂产品批产路径优化问题建模与求解研究

杨丽颖1, 杨锐意2, 崔新豪2, 张思悦2, 陈练3, 肖依永2,*   

  1. 1. 核工业理化工程研究院离子输运与富集全国重点实验室, 天津 300180
    2. 北京航空航天大学可靠性与系统工程学院, 北京 100191
    3. 中国船舶集团有限公司第七一四研究所, 北京 100101
  • 收稿日期:2023-01-06 出版日期:2024-05-25 发布日期:2024-06-04
  • 通讯作者: 肖依永
  • 作者简介:杨丽颖 (1982—), 女, 高级工程师, 硕士, 主要研究方向为成本工程
    杨锐意 (1999—), 男, 博士研究生, 主要研究方向为可靠性系统工程
    崔新豪 (2000—), 男, 硕士研究生, 主要研究方向为复杂系统建模与优化
    张思悦 (1996—), 女, 博士研究生, 主要研究方向为物流网络系统优化
    陈练 (1980—), 男, 高级工程师, 硕士, 主要研究方向为经济性分析
    肖依永 (1973—), 男, 副教授, 博士研究生导师, 博士, 主要研究方向为系统优化理论与经济性工程
  • 基金资助:
    国家自然科学基金(71871003)

Research on modeling and solution of complex product batch production routing optimization based on dynamic cost convolution

Liying YANG1, Ruiyi YANG2, Xinhao CUI2, Siyue ZHANG2, Lian CHEN3, Yiyong XIAO2,*   

  1. 1. National Key Laboratory of Particle Transport and Separation Technology, Research Institute of Physical and Chemical Engineering of Nuclear Industry, Tianjin 300180, China
    2. School of Reliability and Systems Engineering, Beihang University, Beijing 100191, China
    3. The 714 Research Institute of China State Shipbuilding Corporation Limited, Beijing 100101, China
  • Received:2023-01-06 Online:2024-05-25 Published:2024-06-04
  • Contact: Yiyong XIAO

摘要:

具有复杂工艺路线的装备产品, 其生产系统设计的待决策变量之间通常相互耦合、相互影响, 对产品最终的批产成本产生着影响, 构成了较为复杂的组合优化问题。对此,提出一种基于动态成本卷积的复杂产品批产路径优化模型。该模型考虑了复杂产品工艺路线的各节点均可能存在多种生产设计选项, 在各选项对应着不同生产投入和批量效率的情况下, 以最终交付产品的批产成本最小化为目标输出生产系统设计和成本卷积路径。同时,建立了混合整数规划模型, 并通过对模型中非线性成分实施可控精度线性化, 将模型换化为可最优求解的线性模型。最后, 针对某连续生产行业设计了小、中、大规模实验算例, 验证了所提模型的可行性、合理性和求解效率。

关键词: 批产成本, 成本卷积, 路径优化, 优化模型

Abstract:

Equipment products with complex process routes often have decision variables in their production system design that are coupled and affect with each other, affecting the final batch production cost of the product and forming a complex combinatorial optimization problem. In this regard, a complex product batch production routing optimization model based on dynamic cost convolution is proposed. The proposed model considers that there may be multiple production design options at each node of the complex product process routing, and each option corresponds to different production inputs and batch efficiency. The goal is to minimize the batch production cost of the final delivered product and output the production system design and cost convolution routing. At the same time, a mixed integer programming model is established, and by implementing controllable precision linearization on the nonlinear components in the model, the model is transformed into a linear model that can be optimally solved. Finally, small, medium, and large-scale experimental examples are designed for a certain continuous production industry to verify the feasibility, rationality, and solution efficiency of the proposed model.

Key words: batch production cost, cost convolution, routing optimization, optimization model

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