系统工程与电子技术 ›› 2019, Vol. 41 ›› Issue (4): 919-928.doi: 10.3969/j.issn.1001-506X.2019.04.31

• 可靠性 • 上一篇    下一篇

基于Markov过程的冗余系统备件与冗余度联合优化

冯蕴雯, 刘奎剑, 薛小锋, 刘雨昌   

  1. 西北工业大学航空学院, 陕西 西安 710072
  • 出版日期:2019-03-20 发布日期:2019-03-20

Joint optimization of redundancy level and spare parts for redundant system based on Markov process

FENG Yunwen, LIU Kuijian, XUE Xiaofeng, LIU Yuchang   

  1. School of Aeronautics, Northwestern Polytechnical University, Xi’an 710072, China
  • Online:2019-03-20 Published:2019-03-20

摘要:

为了合理有效地降低冗余系统全寿命周期费用,同时考虑部件的故障过程、维修周转以及备件的订购补给过程,结合混合准则提出了基于Markov过程的k/n冗余系统可用度模型,实现备件库存配置与冗余度联合优化。首先,通过热备份和冷备份模式下的系统故障率和修复率计算公式,建立了使用可用度模型。然后,基于稳态概率计算全寿命周期费用,并运用备件库存配置与冗余度联合优化算法实现模型的求解。最后,通过数值计算验证可用度模型的正确性以及联合优化的有效性。通过数值计算结果表明,所提出的可用度模型是传统模型的有益改进并且具有普适性。联合优化算例结果显示,冗余系统可用度随冗余度或备件库存的增加而得到提升,而当可用度接近1时若要进一步提高可用度将导致费用急剧增长;全寿命周期费用中备件存储费用的所占比例最高,而备件订购费用最低;算例表明,与仅考虑备件库存优化的方法相比,联合优化使全寿命周期费用降低了8.01%。

Abstract:

To reasonably and efficiently decrease the life cycle cost of a redundant system, this paper proposes an availability model of a  k/n based on the Markov process and mixed criterion to perform joint optimization of spare parts inventory allocation and the redundancy level, by considering the failure process, maintenance turnover and the ordering and replenishment process of spare parts. The availability model is firstly established through the formula of system failure rate and maintenance rate in hot standby and cold standby modes. Then the life cycle cost is calculated based on the steadystate probability, and the joint optimization algorithm of spare parts inventory allocation and the redundancy level is used to solve the model. Finally, the correctness of the availability model is validated and the validity of the joint optimization is verified by numerical calculation. Through the numerical calculation results, it is shown that the proposed availability model is an improvement of the traditional model and processes the universality. The joint optimization results show that the redundancy system availability increases with the increase of the redundancy level and the spare parts inventory. However, further improvement of availability will lead to a sharp increase in cost when it is close to 1. The proportion of spare parts inventory cost is the highest in the life cycle cost, while the spare parts ordering cost is the lowest. Compared with the method that only considers spare parts inventory optimization, the life cycle cost of the joint optimization method is reduced by 8.01%.