系统工程与电子技术 ›› 2021, Vol. 43 ›› Issue (8): 2174-2180.doi: 10.12305/j.issn.1001-506X.2021.08.19
杨刚, 吴旭升, 孙盼*, 朱浩, 熊胜
收稿日期:
2020-08-15
出版日期:
2021-08-01
发布日期:
2021-08-05
通讯作者:
孙盼
作者简介:
杨刚(1992—), 男, 助教, 硕士研究生, 主要研究方向为装备测试性|吴旭升(1976—), 男, 教授, 博士研究生导师, 博士, 主要研究方向为装备测试性、无线电能传输|孙盼(1986—), 男, 助理研究员, 博士研究生, 主要研究方向为装备测试性、无线电能传输|朱浩(1985—), 男,博士研究生,主要研究方向为电机故障诊断|熊胜(1991—), 男,硕士研究生,主要研究方向为装备测试性
基金资助:
Gang YANG, Xusheng WU, Pan SUN*, Hao ZHU, Sheng XIONG
Received:
2020-08-15
Online:
2021-08-01
Published:
2021-08-05
Contact:
Pan SUN
摘要:
针对复杂装备设计研制阶段的现场可更换单元(line replaceable unit, LRU)规划问题, 以功能-行为-结构(function behavior structure, FBS)和可靠性、维修性、保障性、测试性(reliability maintainability supportability testability, RMST)作为LRU规划的影响因素, 提出了一种基于性能的LRU规划方法。首先, 通过建立系统的功能架构, 获取系统的零部件清单。在此基础上, 建立零部件FBS相关关系评价矩阵, 进而得到零部件综合相关矩阵, 运用模糊聚类分析实现初步的LRU规划。将RMST参量化, 建立综合评价数学模型, 对初步规划方案进行优选, 得到最佳规划方案。最后, 以某型中压整流发电机为例, 运用提出的方法实现了该装备的LRU规划, 验证了方法的有效性。
中图分类号:
杨刚, 吴旭升, 孙盼, 朱浩, 熊胜. 基于性能的复杂装备现场可更换单元规划[J]. 系统工程与电子技术, 2021, 43(8): 2174-2180.
Gang YANG, Xusheng WU, Pan SUN, Hao ZHU, Sheng XIONG. Partition of line replaceable units in complex equipment based on performance[J]. Systems Engineering and Electronics, 2021, 43(8): 2174-2180.
表5
功能相关矩阵"
编号 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 |
1 | 1 | 0.9 | 0.9 | 0.2 | 0.9 | 0 | 0.9 | 0.7 | 0.7 | 0.7 | 0 |
2 | 0.9 | 1 | 0.9 | 0.8 | 0.9 | 0.9 | 0.1 | 0.9 | 0.6 | 0.7 | 0 |
3 | 0.9 | 0.9 | 1 | 0.2 | 0.9 | 0.9 | 0.9 | 0.5 | 0 | 0 | 0 |
4 | 0.2 | 0.8 | 0.2 | 1 | 0 | 0 | 0 | 0 | 0 | 0 | 0 |
5 | 0.9 | 0.9 | 0.9 | 0 | 1 | 0 | 0.9 | 0 | 0 | 0 | 0 |
6 | 0 | 0.9 | 0.9 | 0 | 0 | 1 | 0.5 | 0 | 0 | 0.2 | 0 |
7 | 0.9 | 0.1 | 0.9 | 0 | 0.9 | 0.5 | 1 | 0 | 0 | 0.6 | 0 |
8 | 0.7 | 0.9 | 0.5 | 0 | 0 | 0 | 0 | 1 | 0 | 0.9 | 0 |
9 | 0.7 | 0.6 | 0 | 0 | 0 | 0 | 0 | 0 | 1 | 0.9 | 0 |
10 | 0.7 | 0.7 | 0 | 0 | 0 | 0.2 | 0.6 | 0.9 | 0.9 | 1 | 0 |
11 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 1 |
表6
行为相关矩阵"
编号 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 |
1 | 1 | 0 | 0 | 0 | 1 | 1 | 0 | 0 | 0 | 0 | 0 |
2 | 0 | 1 | 1 | 1 | 0 | 0 | 1 | 1 | 0.5 | 0 | 0 |
3 | 0 | 1 | 1 | 0 | 0 | 0 | 0.5 | 0.5 | 0 | 0.5 | 0 |
4 | 0 | 1 | 0 | 1 | 0 | 0 | 0 | 0 | 0 | 0 | 0 |
5 | 1 | 0 | 0 | 0 | 1 | 1 | 0.5 | 0 | 0 | 0 | 0 |
6 | 1 | 0 | 0 | 0 | 1 | 1 | 0.5 | 0 | 0 | 0 | 0 |
7 | 0 | 1 | 0.5 | 0 | 0.5 | 0.5 | 1 | 0 | 0 | 0 | 0 |
8 | 0 | 1 | 0.5 | 0 | 0 | 0 | 0 | 1 | 0 | 0.5 | 0 |
9 | 0 | 0.5 | 0 | 0 | 0 | 0 | 0 | 0 | 1 | 0 | 0 |
10 | 0 | 0 | 0.5 | 0 | 0 | 0 | 0 | 0.5 | 0 | 1 | 0 |
11 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 1 |
表7
结构相关矩阵"
编号 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 |
1 | 1 | 0 | 0 | 0 | 0 | 0 | 1 | 0 | 0 | 0 | 0 |
2 | 0 | 1 | 1 | 1 | 0 | 0 | 0 | 0 | 0 | 0 | 0 |
3 | 0 | 1 | 1 | 0 | 0 | 0.8 | 0 | 0.6 | 0 | 1 | 0 |
4 | 0 | 1 | 0 | 1 | 0 | 0 | 0 | 0 | 0 | 0 | 0 |
5 | 0 | 0 | 0 | 0 | 1 | 0.6 | 0.6 | 0 | 0 | 0.2 | 0.2 |
6 | 0 | 0 | 0.8 | 0 | 0.6 | 1 | 0 | 0 | 0 | 0 | 0 |
7 | 1 | 0 | 0 | 0 | 0.6 | 0 | 1 | 0 | 0 | 0 | 0 |
8 | 0 | 0 | 0.6 | 0 | 0 | 0 | 0 | 1 | 0 | 0.3 | 0 |
9 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 1 | 0 | 0 |
10 | 0 | 0 | 1 | 0 | 0.2 | 0 | 0 | 0.3 | 0 | 1 | 0 |
11 | 0 | 0 | 0 | 0 | 0.2 | 0 | 0 | 0 | 0 | 0 | 1 |
表8
综合相关矩阵"
编号 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 |
1 | 1 | 0.4 | 0.4 | 0.1 | 0.6 | 0.2 | 0.8 | 0.3 | 0.3 | 0.3 | 0 |
2 | 0.4 | 1 | 0.9 | 0.9 | 0.4 | 0.4 | 0.2 | 0.6 | 0.3 | 0.3 | 0 |
3 | 0.4 | 0.9 | 1 | 0.1 | 0.4 | 0.7 | 0.5 | 0.5 | 0 | 0.5 | 0 |
4 | 0.1 | 0.9 | 0.1 | 1 | 0 | 0 | 0 | 0 | 0 | 0 | 0 |
5 | 0.6 | 0.4 | 0.4 | 0 | 1 | 0.4 | 0.7 | 0 | 0 | 0.1 | 0.1 |
6 | 0.2 | 0.4 | 0.7 | 0 | 0.4 | 1 | 0.3 | 0 | 0 | 0.1 | 0 |
7 | 0.8 | 0.2 | 0.5 | 0 | 0.7 | 0.3 | 1 | 0 | 0 | 0.3 | 0 |
8 | 0.3 | 0.6 | 0.5 | 0 | 0 | 0 | 0 | 1 | 0 | 0.6 | 0 |
9 | 0.3 | 0.3 | 0 | 0 | 0 | 0 | 0 | 0 | 1 | 0.4 | 0 |
10 | 0.3 | 0.3 | 0.5 | 0 | 0.1 | 0.1 | 0.3 | 0.6 | 0.4 | 1 | 0 |
11 | 0 | 0 | 0 | 0 | 0.1 | 0 | 0 | 0 | 0 | 0 | 1 |
表9
模糊等价矩阵"
编号 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 |
1 | 1 | 0.5 | 0.5 | 0.5 | 0.7 | 0.5 | 0.8 | 0.5 | 0.4 | 0.5 | 0.1 |
2 | 0.5 | 1 | 0.9 | 0.9 | 0.5 | 0.7 | 0.5 | 0.6 | 0.4 | 0.6 | 0.1 |
3 | 0.5 | 0.9 | 1 | 0.9 | 0.5 | 0.7 | 0.5 | 0.6 | 0.4 | 0.6 | 0.1 |
4 | 0.5 | 0.9 | 0.9 | 1 | 0.5 | 0.7 | 0.5 | 0.6 | 0.4 | 0.6 | 0.1 |
5 | 0.7 | 0.5 | 0.5 | 0.5 | 1 | 0.5 | 0.7 | 0.5 | 0.4 | 0.5 | 0.1 |
6 | 0.5 | 0.7 | 0.7 | 0.7 | 0.5 | 1 | 0.5 | 0.6 | 0.4 | 0.6 | 0.1 |
7 | 0.8 | 0.5 | 0.5 | 0.5 | 0.7 | 0.5 | 1 | 0.5 | 0.4 | 0.5 | 0.1 |
8 | 0.5 | 0.6 | 0.6 | 0.6 | 0.5 | 0.6 | 0.5 | 1 | 0.4 | 0.6 | 0.1 |
9 | 0.4 | 0.4 | 0.4 | 0.4 | 0.4 | 0.4 | 0.4 | 0.4 | 1 | 0.4 | 0.1 |
10 | 0.5 | 0.6 | 0.6 | 0.6 | 0.5 | 0.6 | 0.5 | 0.6 | 0.4 | 1 | 0.1 |
11 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 1 |
表10
LRU初步规划方案"
方案编号 | 阈值α | 系统组成 |
1 | 0.1 | (1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11) |
2 | 0.4 | (1, 2, 3, 4, 5, 6, 7, 8, 9, 10)(11) |
3 | 0.5 | (1, 2, 3, 4, 5, 6, 7, 8, 10)(9)(11) |
4 | 0.6 | (1, 5, 7)(2, 3, 4, 6, 8, 10)(9)(11) |
5 | 0.7 | (2, 3, 4, 6)(1, 5, 7)(8)(9)(10)(11) |
6 | 0.8 | (2, 3, 4)(1, 7)(5)(6)(8)(9)(10)(11) |
7 | 0.9 | (1)(2, 3, 4)(5)(6)(7)(8)(9)(10)(11) |
8 | 1 | (1)(2)(3)(4)(5)(6)(7)(8)(9)(10)(11) |
1 | 蒋思远. 现场可更换单元划分及优化方法研究[D]. 长沙: 国防科学技术大学, 2018. |
JIANG S Y. Research on division and optimization of line replaceable units[D]. Changsha: National University of Defense Technology, 2018. | |
2 |
郭志明, 王丹, 刘瑛, 等. 现场可更换单元划分权衡研究综述[J]. 兵器装备工程学报, 2018, 39 (8): 11- 14.
doi: 10.11809/bqzbgcxb2018.08.003 |
GUO Z M , WANG D , LIU Y , et al. Overview on partition of line replaceable unit[J]. Journal of Ordnance Equipment Engineering, 2018, 39 (8): 11- 14.
doi: 10.11809/bqzbgcxb2018.08.003 |
|
3 |
UNGAR L Y . Testability design prevents harm[J]. Aerospace and Electronic Systems Magazine, 2010, 25 (3): 35- 43.
doi: 10.1109/MAES.2010.5463955 |
4 |
SAEED S M , SINANOGLU O . Design for testability support for launch and capture power reduction in launch-off-shift and launch-off-capture testing[J]. IEEE Trans.on Very Large Scale Integration Systems, 2014, 22 (3): 516- 521.
doi: 10.1109/TVLSI.2013.2248764 |
5 | KHAN S , PHILLIPS P , JENNIONS I , et al. No fault found events in maintenance engineering part 1: current trends, implications and organizational practices[J]. Reliability Engineering & System Safety, 2014, 123, 183- 195. |
6 |
LANGLOIS R N , ROBERTSONP . Networks and innovation in a modular system: lessons from the microcomputer and stereo component industries[J]. Strategic Management Journal, 1992, 13, 111- 125.
doi: 10.1002/smj.4250131009 |
7 |
ERIXON G , YXKULLB A V , ARNSTR MC A . Modularity the basis for product and factory reengineering[J]. CIRP Annals-Manufacturing Technology, 1996, 45 (1): 1- 6.
doi: 10.1016/S0007-8506(07)63005-4 |
8 | TSAIA Y T , WANGB K S . The development of modular-based design in considering technology complexity[J]. European Journal of Operational Research, 1999, 119 (1): 692- 703. |
9 |
WEI W , ANG L , STEPHEN C , et al. Amuti-principle module identification method for product platform design[J]. Journal of Zhejiang University-Science A (Applied Physics & Engineering), 2015, 16 (1): 1- 10.
doi: 10.1631/jzus.A1400263 |
10 |
TSENG H E , CHANG CC , LI J D . Modular design to support green life-cycle engineering[J]. Expert Systems with Applications, 2008, 34 (4): 2524- 2537.
doi: 10.1016/j.eswa.2007.04.018 |
11 |
PUIG J E P , BASTEN R J I . Defining line replaceable units[J]. European Journal of Operational Research, 2015, 247 (1): 310- 320.
doi: 10.1016/j.ejor.2015.05.065 |
12 | BASTEN R J I , HEIJDEN M C V D , SCHUTTEN J M J . A minimum cost flow model for level of repair analysis[J]. International Journal of Production Economics, 2017, 133 (1): 233- 242. |
13 |
GUTIN G , RAFIEY A , YEO A . Level of repair analysis and minimum cost homomorphisms of graphs[J]. Discrete Applied Mathematics, 2006, 154 (6): 881- 889.
doi: 10.1016/j.dam.2005.06.012 |
14 |
BARROS L , RILEY M . A combinatorial approach to level of repair analysis[J]. European Journal of Operational Research, 2001, 129 (2): 242- 251.
doi: 10.1016/S0377-2217(00)00221-6 |
15 | ZHOU D , JIA X , LIY X . RMS-oriented method of LRU design[J]. Advanced Materials Research, 2012, 538, 3119- 3124. |
16 | 张策. 面向RMS的LRU规划设计[D]. 北京: 北京航空航天大学, 2006. |
ZHANG C. RMS-oriented LRU planning[D]. Beijing: Beihang University, 2006. | |
17 | 张磊, 王保青, 李军. 舰船通用质量特性设计分析研究[J]. 船舶, 2019, 30 (5): 96- 104. |
ZHANG L , WANG B Q , LI J . Design and analysis of ship common quality characteristics[J]. Ship & Boat, 2019, 30 (5): 96- 104. | |
18 | SUH N P . Axiomatic design: advances and applications[M]. NewYork: Oxford University Press, 2001. |
19 |
ERDEN M S , KOMOTO H , VAN B T J , et al. A review of function modeling: approaches and applications[J]. Artificial Intelligence for Engineering Design, Analysis and Manufacturing, 2008, 22 (2): 147- 169.
doi: 10.1017/S0890060408000103 |
20 |
VAN B T J , ERDEN M S , TOMIYAMA T . Modular design of mechatronic systems with function modeling[J]. Mechatronics, 2010, 20 (8): 850- 863.
doi: 10.1016/j.mechatronics.2010.02.002 |
21 | QIAN L , GERO J S . Function-behavior-structure paths and their role in analogy-based design[J]. AI for Engineering Design, 1996, 10 (4): 289- 312. |
22 |
龚京忠, 李国喜, 邱静. 基于功能-行为-结构的产品概念模块设计研究[J]. 计算机集成制造系统, 2006, 12 (12): 1921- 1927.
doi: 10.3969/j.issn.1006-5911.2006.12.001 |
GONG J Z , LI G X , QIU J . FBS-based product conceptual module design[J]. Computer Integrated Manufacturing Systems, 2006, 12 (12): 1921- 1927.
doi: 10.3969/j.issn.1006-5911.2006.12.001 |
|
23 |
UMEDA Y , ISHII M , YOSHIOKA M , et al. Supporting conceptual design based on thefunction-behavior-state modeler[J]. Artificial Intelligence for Engineering Design, Analysis and Manufacturing, 1996, 10 (4): 275- 288.
doi: 10.1017/S0890060400001621 |
24 | SABAHA F . Function-behavior-structure model of design: an alternative approach[J]. International Journal of Advanced Computer Science and Applications, 2016, 7 (7): 133- 138. |
25 | SAATYT L . How to make a decision: analytic hierarchy process[J]. Interfaces, 1994, 48 (1): 9- 26. |
26 | 滕晓艳. 复杂产品系统的模块划分方法研究[D]. 哈尔滨: 哈尔滨工程大学, 2011. |
TENG X Y. Research onmodule partition method of CoPS[D]. Harbin: Harbin Engineering University, 2011. | |
27 | XU Y Q, XIONG L H, WANG Y F. Themethod of module partition for product family structure with applications[C]//Proc. of the International Conference on Service Operations & Logistics, 2006. |
28 | QIAN X. Environmental analysis model for modular design of electromechanical products[D]. Texas: Texas Technology University, 2003. |
29 |
NEPAL B P , MONPLAISIR L , SINGH N . A methodology for integrating design for quality in modular product design[J]. Journal of Engineering Design, 2006, 17 (5): 387- 409.
doi: 10.1080/09544820500275081 |
30 |
韦娜娜, 王平安, 王震, 等. 电子信息装备维修LRU划分综合影响因素的研究[J]. 电子器件, 2020, 43 (4): 918- 921.
doi: 10.3969/j.issn.1005-9490.2020.04.040 |
WEI N N , WANG P A , WANG Z , et al. Study on comprehensive influencing factors of LRU division of electronic information equipment maintenance[J]. Chinese Journal of Electron Devices, 2020, 43 (4): 918- 921.
doi: 10.3969/j.issn.1005-9490.2020.04.040 |
[1] | 杨建峰, 肖和业, 李亮, 白俊强, 董维浩. 基于模糊聚类和专家评分机制的无人机多层次模块划分方法[J]. 系统工程与电子技术, 2022, 44(8): 2530-2539. |
[2] | 董恩志, 程中华, 王荣财. 考虑经济相关性的复杂二维保修装备组合维修策略[J]. 系统工程与电子技术, 2022, 44(7): 2219-2228. |
[3] | 陈洪转, 赵爱佳, 李腾蛟, 蔡匆聪, 程硕, 徐春丽. 基于故障树的复杂装备模糊贝叶斯网络推理故障诊断[J]. 系统工程与电子技术, 2021, 43(5): 1248-1261. |
[4] | 唐伟强, 龙文堃, 孙丽娟, 黄小丽. 基于聚类方法和神经网络的非线性系统多模型自适应控制[J]. 系统工程与电子技术, 2019, 41(9): 2100-2106. |
[5] | 刘赞, 陈西宏, 刘进, 刘强. 基于模糊C类均值聚类的信源数估计方法[J]. 系统工程与电子技术, 2019, 41(2): 244-248. |
[6] | 万良琪, 陈洪转, 欧阳林寒, 张笛, 李亚平. 复杂装备精密产品Grey-PCE多质量特性稳健优化设计[J]. 系统工程与电子技术, 2018, 40(2): 472-481. |
[7] | 王瑛, 孙贇, 孟祥飞, 亓尧, 李超. 基于机会理论的复杂装备系统风险传递GERT研究[J]. 系统工程与电子技术, 2018, 40(12): 2707-2713. |
[8] | 王永攀, 杨江平, 邓翔, 侯晓东. 基于贝叶斯网络的复杂装备维修质量评价模型[J]. 系统工程与电子技术, 2017, 39(3): 569-576. |
[9] | 王亚男, 雷英杰, 王毅, 范晓诗. 基于直觉模糊推理的直觉模糊时间序列模型[J]. 系统工程与电子技术, 2016, 38(6): 1332-1338. |
[10] | 朱元昌, 陈志佳, 邸彦强, 冯少冲. IaaS模式“云训练”资源预测调度方法[J]. 系统工程与电子技术, 2016, 38(2): 323-331. |
[11] | 刘红旗1,2, 方志耕1,2, 陶良彦1,2. 复杂装备研制项目进度规划GERT网络“反问题”模型[J]. 系统工程与电子技术, 2015, 37(12): 2758-2763. |
[12] | 毕凯, 王晓丹, 邢雅琼. 基于D-S证据理论的模糊聚类集成[J]. 系统工程与电子技术, 2014, 36(7): 1446-1452. |
[13] | 周世波, 徐维祥, 柴田. 基于数据加权策略的模糊C均值聚类算法[J]. 系统工程与电子技术, 2014, 36(11): 2314-2319. |
[14] | 吴利丰,刘思峰,方世力,于亮. 相似信息优先的复杂装备费用测算模型[J]. 系统工程与电子技术, 2014, 36(10): 2024-2028. |
[15] | 王丽娜, 王建东 李涛,叶枫. 集成粗糙集和阴影集的簇特征加权模糊聚类算法[J]. Journal of Systems Engineering and Electronics, 2013, 35(8): 1769-1776. |
阅读次数 | ||||||
全文 |
|
|||||
摘要 |
|
|||||